Improve Molds, Increase Production Capacity, And Reduce Defective Product Rates

In the past, due to the outdated mold design, demoulding difficulties and inaccurate paper tray molding frequently occurred during the production process, which not only led to slow production speed, but also produced a large number of defective products.

To solve these problems, the company decided to improve the mold. The R&D team deeply analyzed the production process, combined with advanced design concepts and materials, and comprehensively optimized the structure, size and surface treatment process of the mold. The new mold adopts a more reasonable demoulding angle and smooth surface material, which greatly reduces the demoulding time and damage to the paper tray.

After the improved mold was put into use, the effect was immediate. The production efficiency was greatly improved. Originally, only 500 paper trays could be produced per hour, but now it has increased to 800, and the production capacity has increased by 60%. At the same time, the product quality has been significantly improved, and the defective rate has been reduced from the original 15% to 3%. The dimensional accuracy and appearance flatness of the paper tray have reached higher standards, which has won wide acclaim from customers.